Energy Management Services brochure

Cotopaxi global energy consultancy MANAGEMENT STARTS HERE SMARTER ENERGY

Your partner in turning rising utility costs into competitive advantage

ENERGY CONSULTANCY

COTOPAXI ENERGY MANAGEMENT SERVICES

MANUFACTURING LEADERS TELL US “ We have no visibility into our Utility costs are rising, and it's cutting into our product margins. We

We can't prove the value of energy- saving projects without solid data Engineering & Maintenance Manager, Global Beverage Manufacturer

energy use or its impact on downstream operations

need to maximise efficiency before even considering raising prices Finance Director, Multinational Food & Beverage Company

Operations Manager, Global Consumer Goods Manufacturer

www.spiraxsarco.com/energy

SMARTER ENERGY MANAGEMENT STARTS HERE

EXPERT SUPPORT FOR COMPLEX ENERGY CHALLENGES

Industrial sites today face growing expectations to reduce costs and emissions, often without the internal capacity to manage this transformation effectively. Our Energy Management Services, empowered by our Strata software platform, offers the specialised expertise you need to address these challenges with confidence.

We work with your existing data – whether partial or comprehensive – and our experts transform it into insights you can act on immediately. From early-stage monitoring to long-term carbon reduction planning, our specialist-led approach delivers technical rigour, measurable results, and complete alignment with your operational and strategic goals.

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COTOPAXI ENERGY MANAGEMENT SERVICES

PROFESSIONAL EXPERT-LED SUPPORT FOR TODAY'S PERFORMANCE

Metering, monitoring & targeting: Utility usage insights and management Our expert consultants consolidate utility data from across your site into our central platform. This is powered by Strata, our ISO50001-compliant energy management software. You gain real-time visibility and control through expert-designed monitoring systems, supporting both day-to-day decision-making and long-term tracking.

Deep dive energy assessment: Specialist guidance for optimisation

Sustainability masterplan: Expert planning for your future

Using your real data and site context, our specialists conduct comprehensive on- site assessments. You receive expert-identified optimisation opportunities with prioritised plans, implementation guidance, and payback analysis – all tailored to your specific operations.

For sites mapping their path to net-zero, our expert consultants develop a customised roadmap for you. We provide professional assessments and feasibility analysis of technology options, investment estimates, and emissions reduction impacts, helping to align your decarbonisation efforts with your business strategy.

Strata simplifies industrial energy management by revealing consumption patterns and optimisation opportunities. Trusted across more than 2,000 sites in over 80 countries, its intuitive dashboards and predictive analytics help facilities cut energy use by up to 30%. Scalable and industry-specific, Strata delivers measurable savings while evolving with changing operational and sustainability demands.

www.spiraxsarco.com/energy

SMARTER ENERGY MANAGEMENT STARTS HERE

HOW YOU’LL BENEFIT FROM OUR ENERGY MANAGEMENT SERVICES

Centralised energy management You gain unified visibility of all utility flows – steam, water, electricity, gas and more – through our energy management software with expert support. Real-time monitoring with expert analysis You receive live performance tracking with our specialists providing actionable insights to help you avoid waste and drive efficiency.

Specialist-designed decarbonisation roadmaps Our experts translate your sustainability goals into realistic, feasible and costed plans designed specifically for your operations.

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COTOPAXI ENERGY MANAGEMENT SERVICES

PROVEN RESULTS THROUGH EXPERT GUIDANCE

£

TYPICAL ROI ACHIEVED WITHIN 1–2 YEARS

£24,000 EQUIPMENT SCHEDULING ANNUALLY SAVED THROUGH EXPERT BASELOAD ANALYSIS

£66,000 STEAM SYSTEM OPTIMISATION ANNUAL SAVINGS

£25,000 LEAK DETECTION PER YEAR RECOVERED THROUGH SPECIALIST MONITORING

750,000 WATER MANAGEMENT EFFICIENCIES GALLONS PER DAY SAVED

Over 50% COMPRESSED AIR SYSTEMS

£75,500 PROCESS OPTIMISATION OVER SAVINGS ANNUALLY

CONSUMPTION REDUCTION

When you work with our specialists, you typically achieve up to 30% in energy savings and up to 40% in water savings, with ROI achieved within 1-2 years.

SMARTER ENERGY MANAGEMENT STARTS HERE

WHY CHOOSE OUR EXPERT-LED SERVICES?

Comprehensive Support From initial assessment through long-term strategy, our specialists provide continuous expert guidance tailored to your operations.

Book Your Expert Consultation Ready for Expert Energy Management? Proven Professional Results Our experienced engineers and consultants provide insights and recommendations you can trust and implement with confidence. Industry Expertise We understand industrial processes across food & beverage, healthcare, and heavy industries, bringing deep sector knowledge to your specific challenges. Speak with our energy specialists to: • Understand your site's specific potential with expert support • See how we've helped manufacturers in your industry • Explore how our specialist approach can fit your needs • Get professional advice on your path to improved efficiency

Transform utility costs into competitive advantage. To learn more, visit www.spiraxsarco.com/energy

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COTOPAXI ENERGY MANAGEMENT SERVICES

Across manufacturing, food processing, packaging, and consumer goods, Cotopaxi’s data-driven energy consultancy team using the Strata platform is delivering measurable savings and operational resilience. These success cases showcase how fast action, smart insights, and targeted interventions are helping customers cut waste, boost efficiency, and accelerate their journey to net-zero. CASE STUDIES

SUCCESS CASE: £120K SAVED BY DISCOVERING A HIDDEN LEAK IN 24 HOURS

SUCCESS CASE: £95K ANNUAL SAVINGS BY FIXING FAULTY ISOLATION VALVES

Customer: Global beverage manufacturer Challenge: Sudden spike in water usage not linked to production activity Solution: Real-time monitoring through Cotopaxi’s EMS platform identified the anomaly and traced it to an underground leak Outcome: • Leak repaired in under 24 hours • £120,000 in avoided water and treatment costs • Prevented production downtime and product quality risk

Customer: Major European manufacturer Challenge: Valves failed to fully close, causing energy flow outside of production hours Solution: Cotopaxi audit detected and resolved valve failures across critical utilities Outcome: • £95,000 in annual energy savings • Off-hours consumption reduced by 70% • Enhanced process control and safety

www.spiraxsarco.com/energy

SMARTER ENERGY MANAGEMENT STARTS HERE

SUCCESS CASE: £60K IN SAVINGS THROUGH SMART WEEKEND SCHEDULING

SUCCESS CASE: £150K SAVED WITH IMPROVED MACHINE SHUTDOWN PROCEDURE

Customer: Consumer goods manufacturer (multi-site) Challenge: Air washer systems running 24/7 despite inactive at weekends Solution: Scheduling changes based on data insights enabled automated system shutdowns during idle periods Outcome:

Customer: Global packaging manufacturer Challenge: Equipment left running between shifts, driving high baseload consumption Solution: Cotopaxi introduced new shutdown protocols and tracked compliance via Energy Management System dashboards Outcome: • £150,000 in annual energy cost reduction • Overnight energy usage cut by 50% • Empowered teams to drive behavioural change

• £60,000 saved annually • Zero impact on product quality or comfort • Immediate ROI with no investment required

SUCCESS CASE: £85K WATER COST SAVINGS FROM BASELOAD INVESTIGATION

Customer: Multinational food processor Challenge: High background water usage hidden in daily operations Solution: Cotopaxi’s water baseload study identified inefficiencies unrelated to production Outcome: • £85,000 saved in annual water and wastewater costs • 15% reduction in daily water demand • Created new benchmarks for water efficiency across sites

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Manufacturing Sites

Sales Offices

Operating Companies

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Spirax-Sarco Limited, HQ: Charlton House, Cheltenham, Gloucestershire, GL53 8ER, UK T +44 (0)1242 521361 Contact us: spiraxsarco.com

© Copyright 2025. Spirax Sarco is a registered trademark of Spirax-Sarco Limited and part of Spirax Group. Some products, services or solutions may not be available in certain markets.

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