Product Handbook 2026 - Volume 1

System components Boiler house Steam injectors

2

5

1

No.

Part

Material

1 2 3 4 5

Control valve

Bronze/gunmetal

Controller and sensor

Brass

3

Sensor pocket

Stainless steel

2

Horizontal injector

Stainless steel

Vacuum breaker

Brass

4

2.2 10

Capacities System capacities in kg/h of injected steam when heating tanks vented to atmospheric pressure.

System type

INS15

INS20

INS25

INS40

INS50

INS65

INS80

Control valve Size

½" BSP ¾" BSP 1" BSP 1½" BSP 2" BSP 2½" BSP 3" BSP

Steam supply pressure

Capacities in kg/h of saturated steam

bar g

psi g

2 3 4 5

29

87

110

350

580

1 150

2 500

3 700

44 58 73 87

120

160

425

750

1 400

3 350

4 900

150

200

550

1 000

1 750

4 200

6 000

180

240

650

1 150

2 100

5 000

7 200

6

215

280

750

1 400

2 525

5 800

8 400

6.9

100 102 116 118

237

316

840

1 535

2 800

6 500

9 450

7 8

240

320

850

1 550

2 950

6 600

9 550

275

360

1 000

1 750

3 200

7 400

10 700

8.2

278

370

1 020

1 780

3 280

7 550

10 950

9

131

290

410

1 100

1 900

3 600

8 200

11 850

10

145 150 160

315

450

1 200

2 075

3 800

9 000

13 000

10.3

325

460

1 230

2 135

3 920

-

-

11

350

-

-

2 275

4 200

-

-

12 13

174

375

-

-

2 500

4 500

-

-

189

400

-

-

2 675

5 000

-

-

Where steam supply pressures are higher consider the use of a pressure reducing valve or alternatively, the use of a combined pressure reducing and temperature control valve. Please consult Spirax Sarco for a suitable type.

TI-P401-03 AB Issue 5

Page 2 of 3

INS Direct Steam Injection Heating Systems

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