UK Product Handbook 2026 - Volume 2

The diagrams below shows the unfolded dimensions of the jacket Pipeline ancillaries Separators and insulation jackets

10

Dimensions/mass (approximate) in mm and kg

A

IJ Size

C

A B C Insulation thickness

Mass

IJ-DN15 to IJ-DN25

457 305 102

50

0.28

IJ-DN32 to IJ-DN50 IJ-DN32 to IJ-DN65 IJ-DN32 to IJ-DN80

660 356 102

50

0.64

B

820 370 102

50

0.73

880 390 102

50

0.75

A

C

IJ-H Size

A B C Insulation thickness

Mass

IJ-DN15-H to IJ-DN25-H 381 305 76 IJ-DN32-H to IJ-DN50-H 660 356 76

50

0.50

B

50

0.78

IJ-DN65-H IJ-DN80-H

820 370 76

50

0.80

880 390 76

50

0.90

Installation Once the flanges have been installed, the insulation jacket can be fitted as follows: IJ

Place the jacket onto the pair of flanges, wrap around and secure jacket into position by using the velcro flap. The label should be facing the installer and the large flap on the underside of the flanges to prevent the ingress of water. Finally, pull and tie the drawcords to minimise any gaps that would allow air to flow through or allow ingress of water. IJ-H Place the jacket onto the pair of flanges, wrap around and secure jacket into position by using buckle straps. The label should be facing the installer and the large flap on the underside of the flanges to prevent the ingress of water. Finally, pull and tie the drawcords to minimse any gaps that would allow air to flow through or allow ingress of water. Important note: Both the inner/outer face and insulation are made with a bonded aluminium foil. At a temperature of 120°C the adhesive bonding the aluminium will start to degrade and delamination of the foil will occur at 150°C to 170°C. Scorching of the internal fabric may occur at 150°C. Neither of these reactions will impair the performance. Removal Before removing the jacket, check if the flanges are in service. If they are then the metal surface will be hot enough to burn and suitable protective clothing (e.g. gloves) should be worn. Removal is the reverse procedure to the above. Handling When the jacket is new the insulation material is fully enclosed within the inner and outer face and retained by the stitching. In this condition for handling no special protective clothing is required. However, if the inner and outer face becomes unstitched or damaged, so as to expose the insulation material then suitable protective clothing (e.g. gloves, safety glasses, face mask and overalls) should be worn when handling. Disposal This product is not recyclable and is non-combustible. For disposal purposes consider the product to be mineral fibre and dispose of in accordance with local regulations.

7.7.52

10.7 53

1190050/7

TI-P119-01 CMGT Issue 7

IJ and IJ-H Insulation Jackets for Flanges

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